H.E.R.P.S — Full System Integration
Volume 20 — Piping & Wiring Diagram (Full Dimensions Blueprint)
Hybrid Energy Recovery Pump System (H.E.R.P.S)
System Overview — Full Integration
Volume 20 provides the complete integration blueprint for the H.E.R.P.S hybrid pump platform. This includes the full piping layout, instrumentation diagram (P&ID), electrical wiring diagram, cable schedule, piping schedule, system connection legend, design conditions and final integration notes. It is the master reference for installation, commissioning and system‑level engineering.
Overall Piping & Equipment Layout (Plan View)
- Skid Length: 8200 mm
- Height: 1500 mm
- Major Components:
- • Inlet Isolation Valve
- • Flow Control Valve
- • Pressure Relief Valve
- • Check Valve
- • Pump Assembly
- • Turbine / Generator Unit
- • Radiator Assembly
- • Battery & Power Cabinet
- • Supercapacitor Module
- • Control Cabinet
Piping & Instrumentation Diagram (P&ID)
- Inlet: DN150
- Valves: PRV‑01, FCV‑01, CV‑01
- Pump → Turbine/Generator → Oil Cooler → Radiator → Outlet DN150
- Instrumentation Legend:
- • Pressure Transmitters (PI)
- • Temperature Transmitters (TT)
- • Flow Transmitter (FT)
- • Level Transmitter (LT)
Wiring Diagram — Power Distribution
- Utility Mains → ATS → Inverter/Converter
- Battery Bank → DC Bus → Inverter
- Supercapacitor → DC Bus → Inverter
- Pump Motor → VFD → Control Cabinet
- Turbine/Generator → Generator Output → Control Cabinet
- Control Cabinet → PLC / HMI / Sensors
- Power Types:
- • AC Power: 400 VAC
- • Control Power: 24 VDC
- • Earthing / Ground
Cable Schedule
| Connection | Cable Type | Size | Length |
|---|---|---|---|
| ATS → Inverter | Power Cable | 4 × 25 mm² | 20 m |
| Inverter → Pump VFD | Power Cable | 4 × 25 mm² | 20 m |
| Generator → Control Cabinet | Generator Cable | 4 × 25 mm² | 20 m |
| Battery Bank → DC Bus | DC Cable | 4 × 10 mm² | 15 m |
| Supercapacitor → DC Bus | DC Cable | 4 × 10 mm² | 15 m |
| Sensors → Control Cabinet | Instrument Cable | 2 × 2.5 mm² | 100 m |
| PLC → HMI | Ethernet Cable | Shielded | 50 m |
Piping Schedule
| Line No. | Service | Size | Material | Rating | Connection |
|---|---|---|---|---|---|
| P‑01 | Main Process | DN150 | SS 316 | PN25 | RF Flange |
| P‑02 | High Pressure | DN50 | SS 316 | PN40 | Welded |
| P‑03 | Coolant Supply | DN50 | SS 316 | PN25 | Threaded |
| P‑04 | Coolant Return | DN50 | SS 316 | PN25 | Threaded |
| P‑05 | Oil Circuit | DN40 | SS 316 | PN25 | Swage |
| P‑06 | Drain | DN25 | SS 316 | PN16 | Threaded |
| P‑07 | Vent | DN25 | SS 316 | PN16 | Threaded |
System Connection Legend
- RF Flange — Raised Face
- Threaded — BSP / NPT
- Welded — Full Penetration
- Swage / Tube Fitting — Compression
- Hose — High Temperature Rated
- Flow Direction — Arrows
- Line Identification:
- • Process
- • Signal
- • Ground
Design Conditions
- Max Operating Pressure: 25 bar
- Nominal Operating Pressure: 20 bar
- Operating Temperature: 90°C
- Electrical Power: 400 VAC, 50/60 Hz
- Protection Class: IP54
Abbreviations
- ATS — Automatic Transfer Switch
- VFD — Variable Frequency Drive
- PLC — Programmable Logic Controller
- SCADA — Supervisory Control & Data Acquisition
- MCCB — Molded Case Circuit Breaker
- SMPS — Switch Mode Power Supply
Engineering Notes
- All dimensions in millimeters
- Design standards: ASME / IEC
- Pressure testing required at 1.5× operating pressure
- All wiring must follow industrial cable routing standards
- All piping must follow correct flow direction and labeling
Blueprint Access & Licensing
Volume 20 completes the full H.E.R.P.S engineering blueprint package available exclusively through BlueprintsMarket.com.
Contact Blueprints Market for licensing, integration support or enterprise‑level deployment.
