H.E.R.P.S — Heat Exchanger & Thermal Management System
Volume 8 — Master Assembly Blueprint
Hybrid Energy Recovery Pump System (H.E.R.P.S)
System Overview
The Heat Exchanger & Thermal Management System removes excess heat, maintains optimal operating temperature and recovers thermal energy for secondary use within the H.E.R.P.S architecture. It protects seals, bearings and electronics from thermal stress while supporting continuous high‑efficiency operation.
Key Functions
- Remove heat from system components
- Maintain optimal operating temperature
- Enable heat recovery for secondary use
- Protect seals, bearings and electronics
- Prevent overheating and thermal stress
- Support continuous high‑efficiency operation
Design & Operating Conditions
- Max Operating Pressure: 25 bar (2.5 MPa)
- Design Pressure: 30 bar (3.0 MPa)
- Max Operating Temperature: 120 °C
- Design Temperature: 150 °C
- Heat Rejection Loop: 1.2 MW
- Heat Recovery Loop: 0.6 MW
- Fluid Type: Water / Glycol (50/50)
- Connection Allowance: ± 5 mm
- Design Code: ASME Section VIII, TEMA
- Max Test Pressure: 37.5 bar (3.75 MPa)
Plate Heat Exchanger — Detail
- Type: Gasketed Plate Heat Exchanger
- Plate Material: SS 316
- Gasket Material: EPDM
- Max Pressure: 30 bar (Typical)
- Max Temperature: 150 °C
- Heat Transfer Area: 50 m²
- Connections: DN100 (4") Flanged
- Flow Arrangement: Counter‑Current
Air‑Cooled Heat Exchanger (Optional)
- Fins: Aluminium
- Tubes: Copper
- Fan Motor Power: 2 × 2.0 kW
- Air Flow Rate: 24,000 m³/h
- Design Pressure: 25 bar (Typical)
- Max Temperature: 120 °C
- Protection Class: IP55
Thermal Performance (Typical)
- Heat Load Rejected: 1.2 MW
- Heat Load Recovered: 0.6 MW
- Hot Fluid Inlet Temp: 90 °C
- Hot Fluid Outlet Temp: 50 °C
- Cold Fluid Inlet Temp: 30 °C
- Cold Fluid Outlet Temp: 70 °C
- Effective Heat Transfer Coefficient: 4,500 W/m²·K
- Pressure Drop (Heat Exchanger): 0.25 bar
Instrumentation & Monitoring Points
| Tag No. | Description | Device Type | Location |
|---|---|---|---|
| TT‑01 | Hot Fluid Inlet Temp | Temperature Transmitter | System Inlet |
| TT‑02 | Hot Fluid Outlet Temp | Temperature Transmitter | Heat Exchanger Outlet |
| TT‑03 | Cold Fluid Inlet Temp | Temperature Transmitter | System Return |
| TT‑04 | Cold Fluid Outlet Temp | Temperature Transmitter | Heat Exchanger Outlet |
| PT‑01 | System Pressure | Pressure Transmitter | Pump Discharge |
| PT‑02 | Expansion Tank Pressure | Pressure Transmitter | Expansion Tank |
Key Features
- Thermal efficiency: maintains optimal temperature for maximum performance
- Heat recovery: captures waste heat for secondary energy use
- System protection: prevents overheating and protects critical components
- Long service life: reduces thermal stress and extends equipment life
- Energy savings: improves overall system efficiency and reduces operating costs
Blueprint Access & Licensing
Volume 8 of the H.E.R.P.S Heat Exchanger & Thermal Management System is part of the full 12‑volume engineering blueprint package available exclusively through BlueprintsMarket.com.
Contact Blueprints Market for licensing, integration support or enterprise‑level deployment.
