Hybrid Energy Recovery Pump System

Revision D Master Design Point

Integrated Master Assembly

The complete H.E.R.P.S package is organized around a common Revision D coordinate model so that the hydraulic, rotating, electrical, thermal and structural systems remain physically coordinated throughout the machine.

The maximum complete package envelope is 10,400 mm long × 2,600 mm wide × 2,400 mm high. The structural base is 10,400 mm long × 2,400 mm wide × 300 mm deep.

The hydraulic and mechanical equipment occupies approximately X0–6,000, while the thermal, power-conversion, control and energy-storage equipment extends through the utility/electrical integration region toward X10,400.

Primary Integrated Systems

Pressure-Energy Recovery Principle

H.E.R.P.S does not generate additional pump pressure simply to drive its own recovery turbine. The Revision D architecture permits hydraulic energy recovery only where pressure would otherwise be dissipated by the plant through a pressure-reducing valve, regulator or equivalent restriction.

The primary pump therefore remains responsible for meeting the required process duty. Recovery operation is subordinate to downstream pressure, required flow, hydraulic stability and overall plant operation.

At the Revision D nominal recovery design condition, the recovery branch is based on up to 150 L/s at up to 6.75 m of genuine otherwise-wasted pressure head, with a nominal recovered electrical power target of approximately 8.25 kW subject to turbine, generator, rectifier and system validation.

Real-World Assembly Architecture

Revision D R2.0 defines a controlled physical build sequence covering structural skid fabrication, pump pressure-part and rotating-component manufacture, rotor and casing assembly, pump and motor mounting, hydraulic piping, recovery turbine and generator installation, thermal equipment, electrical cabinets, energy storage, instrumentation, field wiring, pressure testing, flushing, final alignment and FAT readiness.