H.E.R.P.S — Intelligent Flow Control Valve Network
Volume 15 — Full Dimensions Blueprint
Hybrid Energy Recovery Pump System (H.E.R.P.S)
System Overview
Volume 15 defines the complete valve network architecture for the H.E.R.P.S system, including isolation valves, flow control valves, pressure regulation, check valves, relief valves, actuators, sensors and control logic. This subsystem manages hydraulic routing, system protection, dynamic flow control and automated response to operating conditions.
Valve Network — Overall Assembly
- Overall Length: 2000 mm
- Inlet Isolation Valve
- Flow Control Valve (Primary)
- Pressure Reducing Valve
- Check Valve
- Pressure Relief Valve
- Outlet Isolation Valve
Piping & Layout (Top View)
- Spacing Sequence: 200 mm → 250 mm → 200 mm → 250 mm → 200 mm → 250 mm
- Flange Standard: EN 1092‑1 PN25
- Pipe Material: SS 316 / Ductile Iron (as specified)
Parts List
| Item | Description | Qty | Size | Rating | Material |
|---|---|---|---|---|---|
| 1 | Inlet Isolation Valve | 1 | DN100 | PN25 | Ductile Iron |
| 2 | Flow Control Valve | 1 | DN100 | PN25 | SS 316 |
| 3 | Pressure Reducing Valve | 1 | DN100 | PN25 | SS 316 |
| 4 | Check Valve | 1 | DN100 | PN25 | Ductile Iron |
| 5 | Pressure Relief Valve | 1 | DN100 | PN25 | SS 316 |
| 6 | Outlet Isolation Valve | 1 | DN100 | PN25 | Ductile Iron |
System Operating Parameters
| Parameter | Value |
|---|---|
| Max Operating Pressure | 25 bar |
| Normal Operating Pressure | 10 bar |
| Operating Temperature | −30°C to +80°C |
| Design Flow Range | As per system specification |
| Control Signal Input | 24 VDC |
| Response Time | < 2.0 sec |
Individual Valve Details
Isolation Valves
- Body: Ductile Iron
- Seat: EPDM
- Operation: Manual / Gear
- Pressure Rating: PN25
Flow Control Valves
- Body: SS 316
- Seat: PTFE
- Actuation: Electric
- Pressure Rating: PN25
Pressure Reducing Valves
- Body: SS 316
- Seat: PTFE
- Operation: Automatic
- Pressure Rating: PN25
Check Valves
- Body: Ductile Iron
- Seat: NBR
- Operation: Automatic
- Pressure Rating: PN25
Pressure Relief Valves
- Body: SS 316
- Seat: PTFE
- Operation: Automatic
- Pressure Rating: PN25
Actuator Specifications
| Valve Type | Actuator Type | Supply Voltage | Fail‑Safe | Torque Output | Control Signal |
|---|---|---|---|---|---|
| Flow Control Valve | Electric | 24 VDC | Yes | 120 Nm | 4–20 mA |
| Pressure Reducing Valve | Electric | 24 VDC | No | 90 Nm | 4–20 mA |
| Relief Valve | Electric | 24 VDC | Yes | 150 Nm | 4–20 mA |
Sensor & Instrumentation Layout
- Pressure Transmitters
- Flow Meter
- Temperature Sensor
- Vibration Sensor
Valve Function & Control Logic
| Valve | Function | Control Method | Trigger Condition |
|---|---|---|---|
| Isolation Valve | Line Isolation | Manual | Maintenance / Shutdown |
| Flow Control Valve | Flow Regulation | Automatic | Setpoint |
| Pressure Reducing Valve | Pressure Control | Automatic | Line Pressure |
| Check Valve | Backflow Prevention | Automatic | Reverse Flow |
| Relief Valve | Overpressure Protection | Automatic | Pressure Limit |
Engineering Notes
- All dimensions in millimeters
- Flange drilling: EN 1092‑1 PN25
- Hydrostatic testing required
- Actuator protection: IP67 minimum
- Integrates with Volume 01 master blueprint
Blueprint Access & Licensing
Volume 15 of the H.E.R.P.S Intelligent Flow Control Valve Network is part of the complete engineering blueprint package available exclusively through BlueprintsMarket.com.
Contact Blueprints Market for licensing, integration support or enterprise‑level deployment.
