H.E.R.P.S — Thermal Management System
Volume 18 — Full Dimensions Blueprint
Hybrid Energy Recovery Pump System (H.E.R.P.S)
System Overview
Volume 18 defines the complete thermal management architecture for the H.E.R.P.S hybrid pump platform. This includes coolant routing, radiator assemblies, heat exchangers, coolant pumps, thermostatic control valves, temperature sensors, piping, hose connections and full thermal performance data. The system ensures stable operating temperatures across pump, turbine, generator, oil cooler and rotor assemblies.
Thermal Management System — Overall Dimensions
- Length: 8200 mm
- Height: 1320 mm
- Coolant Inlet: DN50
- Hot Coolant Outlet: DN50
Coolant Flow Diagram
- Hot Coolant Flow: Red
- Cool Coolant Return: Blue
- Bypass Flow: Green
Radiator Assembly
- Front View: 1000 × 1200 mm
- Side View: 350 mm
Radiator Specifications
- Type: Aluminum Bar & Plate
- Core Size: 1000 × 1200 × 100 mm
- Quantity: 2
- Fan Diameter: 750 mm
- Fan Flow (Each): 7500 CFM
- Total System Flow: 15000 CFM
- Material: Aluminum
- Weight: ~85 kg
Heat Exchanger (Oil/Coolant)
- Front View: 850 × 600 mm
- Side View: 320 mm
Heat Exchanger Specifications
- Type: Brazed Plate
- Material: Stainless Steel 316
- Total Plates: 40
- Max Pressure: 2.5 bar
- Max Temperature: −40°C to +120°C
- Design Flow Rate: 250 L/min
- Weight: ~32 kg
Engine / Rotor Heat Jacket
- Length: 1320 mm
- Coolant Inlet: DN40
- Coolant Outlet: DN40
Heat Jacket Specifications
- Type: Water Jacket
- Material: Cast Iron / SS 316 Lined
- Coverage: 360° Around Rotor
- Design Temperature: −40°C to +120°C
- Coolant Flow Rate: 250 L/min
Coolant Pump
- Length: 700 mm
Coolant Pump Specifications
- Type: Centrifugal Pump
- Flow Rate: 250 L/min @ 6 bar
- Max Head: 60 m
- Connections: DN50 In / Out
- Speed: 3600 RPM
- Material: Cast Iron
- Weight: ~45 kg
Thermostatic Control Valve
- Dimensions: 150 mm
Valve Specifications
- Type: 3‑Way Thermostatic
- Material: Stainless Steel 316
- Design Temperature: 50°C
- Weight: ~12 kg
Piping & Hose Connections
| Item | Description | Size | Material | Qty |
|---|---|---|---|---|
| 1 | Coolant Piping | DN50 | SS 316 | 2 |
| 2 | Oil Cooler Piping | DN40 | SS 316 | 2 |
| 3 | Radiator Piping | DN50 | SS 316 | 2 |
| 4 | Flexible Hose (High Temp) | DN50 | SS 316 | 2 |
| 5 | Flexible Hose (Low Temp) | DN40 | SS 316 | 2 |
Air Flow Path (Radiator)
- Cool Air In → Radiator
- Hot Air Out → Exhaust Path
Temperature Sensor Locations
- Pump Outlet Temperature Sensor
- Engine/Rotor Temperature Sensor
- Oil Cooler Outlet Temperature Sensor
- Ambient Air Temperature Sensor
- Radiator Outlet Air Temperature Sensor
Thermal Performance Data
- Total Heat Load: 150 kW
- Coolant Type: Water/Ethylene Glycol (50/50)
- Inlet Coolant Temperature: 50°C
- Outlet Coolant Temperature: 90°C
- Coolant Flow Rate: 250 L/min
- System Pressure: 6 bar
- Safety Pressure: 8 bar
- Design Ambient Temperature: −10°C to +45°C
Engineering Notes
- All dimensions in millimeters
- All welded joints leak‑tested at 1.5× operating pressure
- All components corrosion‑resistant and high‑temperature rated
- Coolant quality: pH 7.5–8.0, hardness <150 ppm
- Provide drain valves at low points
- Provide air vents at high points
Blueprint Access & Licensing
Volume 18 of the H.E.R.P.S Thermal Management System is part of the complete engineering blueprint package available exclusively through BlueprintsMarket.com.
Contact Blueprints Market for licensing, integration support or enterprise‑level deployment.
